You might be thinking of buying a 100ft Ethernet cable to allow you to build a network in your own home or for your business. However, you may be surprised what the heck is really involved when it comes to the construction of the solid core cables which are the kinds more frequently used. The reason for using solid core instead than stranded cables for the Ethernet is the fact they are much stronger.

So which are the operations involved in the construction of a 100ft Ethernet cable? Below we offer a short look at some of them.

Process 1 - Copper Rod Breakdown

5000 lb. coils of copper are delivered to the maker and once delivered the copper on the coils will be drawn through a diamond die this helps to minimize the size of the copper. Initially it starts out at 12 gauge but after being drawn through it ends up as 10 gauge. When it is reached this stage it is then stacked into stem packs before being drawn further to reduce its gauge even more. During this second drawing process an electrical current is passed via it and it anneals the copper so softening it. Next after being annealed it is cooled down before passing through a laser system to measure and ensure it is within the manufacturers specifications.

Process 2 - Copper Insulation

This approach is carefully monitored and controlled and after the copper wire has been insulated it is passed through water to cool it. It also helps to harden the jacket now surrounding the cable.

Process 3 - Twisting of Copper Wire

It is this method that helps to reduce the amount of cross talk that can take place among separate wires. In some cases to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is utilized. The winding of the wire is achieved by passing it through several faceplates.

Process 4 - Coating of Cable

This process is also called as jacketing and the type of plastic that is used to coat the cable to protect it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 as well as CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.

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